José Manuel Catalá

General assembly of DESTINY project

On March 22nd, the DESTINY partners gathered in Spain for the 8th General Assembly of the project, held with the aim of discussing the final achievements towards the realization of a functional, green and energy saving, scalable and replicable solution, employing microwave energy for continuous material processing in energy intensive industries.

 

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2023

  • Serra, J. M., et al. “Modulating redox properties of solid-state ion-conducting materials using microwave irradiation.” Materials Horizons 10.12 (2023): 5796-5804.
  • Dilissen, Nicole, et al. “Temperature dependency of the dielectric properties of hydrated and ordinary Portland cement and their constituent phases at 2.45 GHz up to 1100° C.” Cement and Concrete Research 165 (2023): 107067.
  • Kwak, Yeonsu, et al. “Microwave-assisted, performance-advantaged electrification of propane dehydrogenation.” Science Advances 9.37 (2023).
  • Vicente-Jurado, Diana, et al. “Effect of Extrusion Compression Ratio and Particle Size of Rice on the Sectional Expansion Index of Third-Generation Snacks.” Biology and Life Sciences Forum. Vol. 26. No. 1. MDPI, 2023.
  • Sánchez, Juan R., et al. “Microwave calorimeter for dielectric and thermal analysis of materials.” Energy 263 (2023): 125909.
  • Paradisi, Enrico, et al. “On the use of microwaves during combustion/calcination of N-doped TiO2 precursor: An EMW absorption study combined with TGA-DSC-FTIR results.” Materials Letters 338 (2023): 133975.
  • García-Baños, Beatriz, et al. “Evaluation of microwave synthesis of ceramic pigments based on in situ dielectric characterization.” Materials 16.8 (2023): 2976.
  • Selvam, Esun, et al. “Plastic waste upgrade to olefins via mild slurry microwave pyrolysis over solid acids.” Chemical Engineering Journal 454 (2023): 140332.
  • Baker-Fales, Montgomery, et al. “Temperature-dependent complex dielectric permittivity: a simple measurement strategy for liquid-phase samples.” Scientific Reports 13.1 (2023): 18171.
  • López-García, Andrés, et al. “Microwave-Driven Exsolution of Ni Nanoparticles in A-Site Deficient Perovskites.” ACS nano 17.23 (2023): 23955-23964.
  • Pérez-Botella, Eduardo, et al. “Challenges in the microwave heating of structured carbon adsorbents.” Chemical Engineering Journal 476 (2023): 146632.
  • Moratal, Sheila, et al. “Fast-low temperature microwave sintering of ZrSiO4–ZrO2 composites.” Ceramics International 49.13 (2023): 21652-21657.

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2022

  • Gutiérrez-Cano, José D., et al. “High-Resolution Detection of Rock-Forming Minerals by Permittivity Measurements with a Near-Field Scanning Microwave Microscope.” Sensors 22.3 (2022): 1138.
  • Gutiérrez-Cano, José D., et al. “Improved open-ended coaxial probe for temperature-dependent permittivity measurements of foodstuff at radio frequencies.Journal of Food Engineering 316 (2022): 110823.
  • Lagunas-Chavarría, Anggel, et al. “Effect of microwave-assisted synthesis and sintering of lead-free KNL-NTS ceramics.” Materials 15.11 (2022): 3773.
  • García-Baños, Beatriz, et al. “Focusing dielectric slabs for the optimization of heating patterns in single mode microwave applicators.” Applied Thermal Engineering 201 (2022): 117845.
  • Pérez-Campos, Rafael, et al. “Dynamic permittivity measurement of ground-tire rubber (GTR) during microwave-assisted Devulcanization.” Polymers 14.17 (2022): 3543.
  • García-Banos, Beatriz, et al. “Dielectric and optical evaluation of high-emissivity coatings for temperature measurements in microwave applications.” Measurement 198 (2022): 111363.
  • Moratal, Sheila, et al. “Microwave sintering study of strontium-doped lanthanum manganite in a single-mode microwave with electric and magnetic field at 2.45 GHz.” Journal of the European Ceramic Society 42.13 (2022): 5624-5630.
  • Robinson, John, et al. “Unravelling the mechanisms of microwave pyrolysis of biomass.” Chemical Engineering Journal 430 (2022): 132975.

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Microwave Measurements

ITACA-DIMAS provides specialized services in the precise measurement and characterization of RF and microwave components, circuits, and antennas.

Our dedicated laboratory in Valencia is equipped with state-of-the-art RF and microwave instrumentation, enabling highly accurate assessments of S-parameters up to 50GHz, noise, impedance, spectrum analysis, temperature profiles and microwave heating.

We also welcome fellow researchers and external companies, inviting them to explore our state-of-the-art laboratory facilities and utilize our resources for collaborative experimental activities within the framework of professional agreements.

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HIPPERWAVES

High Performance and Cost-Effective Microwave Processing of Metal Parts with Ultra High Isostatic Pressing

The automotive industry is under increasing pressure from environmental and security regulations, driving a crucial shift from traditional steel to more sustainable and cost-efficient light alloys such as aluminium and magnesium. Despite their advantages, the current manufacturing technologies for these materials still face high production costs.

Die Casting (DC) is a well-established technology for producing aluminium parts, particularly for the transport industry. High Isostatic Pressure (HIP) can be applied to DC-produced parts for densification to enhance the performance and durability of these components.

The HIPPERWAVES project aims for a pioneering technology that combines HIP processes with an advanced microwave reactor (MW-HIP). This innovative system promises an efficient and rapid method for producing metal parts with exceptional properties, leveraging the ultrafast and volumetric nature of microwave heating applied to metal powders.

The microwave technology developed in the HIPPERWAVES project will revolutionize the manufacturing and post-processing of metal components, offering unprecedented superior properties. This advancement will significantly enhance the efficiency of HIP processes, resulting in substantial cost reductions. Integrating this technological leap will dramatically streamline the production process, leading to significant material and energy savings and improved component quality.

Preliminary laboratory trials indicate that the application of microwave energy in the HIP process can reduce processing time dramatically, potentially increasing productivity by an order of magnitude and lowering associated costs by a factor of ten.

The HIPPERWAVES project is supported by a strong partnership between two leading entities. The Microwave Division of the ITACA Insitute of the Universitat Politécnica de València (ITACA-DIMAS UPV) brings unparalleled expertise in microwave technology, while ROVALMA S.A., an R&D-intensive SME, excels in the development of steels and other alloys. This interdisciplinary collaboration integrates extensive experience in materials science, mechanics, and industrial design, ensuring the project’s success through their combined expertise and resources.

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