Projects

Welcome to the list of our research group’s projects in the field of microwaves. Our team of researchers is dedicated to advancing knowledge in this area and has undertaken several projects to achieve this goal. We hope that you find our work informative and engaging, and we welcome your feedback and suggestions

MICROPET

Innovative Research on Microwave Heating for PET Preforms

One of the most common methods for manufacturing containers used in packaging, transporting, and storing beverages involves heating PET preforms to a pliable state before the blow molding stage, ensuring that the resulting plastic bottles have the appropriate mechanical properties. Traditional heating technologies, such as infrared heating, often result in significant energy losses, making the process less economical and environmentally friendly.

The MICROPET project will explore microwave technology as an alternative to traditional heating techniques for PET preforms. Unlike conventional methods, microwaves enable direct energy application to the material, enabling rapid heating and significantly reducing both time and energy consumption.

This project is a collaborative effort between ITACA-DIMAS and KRONES AG, a leading company in the packaging and bottling industry. By combining academic expertise with industrial experience, we aim to advance microwave heating technologies for PET preforms.

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DESTINY

Development of an Efficient Microwave System for Material Transformation in energy INtensive processes for an improved Yield

The DESTINY project pursues to realize a functional, green and energy saving, scalable and replicable solution, employing microwave energy for continuous material processing in energy-intensive industries. The target is to develop and demonstrate a new concept of firing for granular feedstock to realize material transformation using full microwave heating as alternative energy source and complement to the existing conventional production.

With 14 partners covering 9 European countries and financed by the EU H2020 research and innovation programme, the DESTINY system is conceived as cellular kilns in a mobile modular plant, with significant advantages in terms of resource and energy efficiency, flexibility, replicability, scalability, and a reduced environmental footprint. Availing of the DESTINY solution’s capability to enhance process stability and efficiency, and given the characteristics of the used raw materials, DESTINY project will investigate intermediate/sub/final products to improve the performance of processes within 3 industrial sectors (Cement, Ceramics and Steel). New heating technologies, monitoring systems and numerical simulation tools will be used to drive the design of large-scale applicators and excel in the outcome.

Experimental results demonstrated that microwave energy leads to an unprecedented 30% increase of the process efficiency, resulting in a remarkable decrease of the CO2 emissions in the considered sectors. The application of this technology can contribute to transform the traditional manufacturing, based on fossil fuels and with a low control of the processing parameters, into a completely new flexible, compact, eco-friendly and smart factory concept.

 

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ATRIC 4.0

Accelerating the transition towards sustainable, digital and circular Industry 4.0, with new processing technologies, AI and industrial symbiosis to maximise the recovery of combustion waste in the infrastructure sector and reduce CO2 emissions

Waste management is one of the main challenges modern society must face due to its increasing generation and significant environmental, social, and economic impacts. Waste represents a substantial loss of resources, both material and energetic.

The ATRIC 4.0 project, ” Accelerating the transition towards sustainable, digital and circular Industry 4.0, with new processing technologies, AI and industrial symbiosis to maximise the recovery of combustion waste in the infrastructure sector and reduce CO2 emissions,” will provide solutions for the transition of the process industry. This will be achieved through the use of industrial waste and gaseous streams to obtain high-value products in construction and industry. From a circular and digital approach, it will address the dual problem of increased waste production and the depletion of resources available for the development, maintenance, and improvement of infrastructures. It will incentivize value chain stakeholders, enhancing data transparency and fidelity to achieve maximum resource efficiency.

The project will aim to achieve a higher level of circularity (45%) for new high-value secondary raw materials contained in combustion waste and new processes to obtain base cement materials with a lower carbon footprint. They will also seek to reduce CO2 emissions by 20%, capturing and recovering carbon as a renewable energy vector and incorporating the use of renewable energy. This is a step towards a greener, more sustainable future.

The consortium formed for developing the ATRIC 4.0 industrial research project is multidisciplinary, multisectoral, and interregional. It includes companies capable of developing the research lines proposed in this project, thereby increasing the value of current products and services. The consortium comprises eight companies (4 large enterprises, two medium-sized enterprises, and two tech SMEs) and nine top-tier research organizations that will support the companies.

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ECLIPSE

Research on new recycling technologies and recovery of complex plastic waste

The ECLIPSE project aims to explore innovative technological pathways that enhance the recycling and revalorization of complex polymeric waste. This initiative aims to significantly advance the current separation, recycling, purification, and chemical synthesis methods to produce new polymers fit for reuse.

In addition to researching three recycling technologies—thermal, biological, and chemical—the project will investigate complementary solutions to recycling processes. These solutions are designed to achieve circularity in the overall process, ensuring a significant waste reduction directed to landfills. The focus will be on stages such as identification and separation (achieving high purity in waste streams), purification and isolation of valuable chemical units, synthesis of speciality chemicals, and formulation.

Ultimately, the goal is to establish a sustainable, circular, comprehensive system for recycling and revalorizing complex plastic waste. This system should be versatile, tested in the automotive sector, and applicable to all strategic industrial sectors.

The ECLIPSE project will be carried out over 38 months by a consortium comprising eight companies and seven research entities, including the Polytechnic University of Valencia (UPV). The consortium’s strategy is rooted in a multidisciplinary and multisectoral approach, aiming to implement new circular economy models, promote recycling complex plastic waste, and reduce dependence on petroleum-derived materials.

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ECO2CAL

Eco-calcination of carbonates to zero emissions with microwave and hydrogen technology

The ECO2CAL Project aims the transformation of conventional carbonate calcination processes to improve their sustainability, energy efficiency and achieve zero CO2 emissions.

The result of the project will be the development of a microwave thermal decarbonation and chromophore reduction technology and CO2 capture and storage system to be applied to industrial waste and by-products.

 

The I+D+i project FUSER (INNCAD/2021/42), to be developed in the period 2021-2023, has a global budget of € 330.541,12€ co-financed by the Valencian Agency of Innovation(AVI) under the call Consolidation of the business valor chain in the modality of individual project.

 

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