Bespoke

Dielectric Kit for Vials @2.45GHz

The Dielectric Kit for Vials (DKV) is a new device designed to measure the complex permittivity of a wide range of liquid, granular or powdered materials around the ISM microwave frequency of 2.45 GHz.

DKV is a standalone equipment including all necessary components to perform automatically the generation, control and analysis of microwave signals, accurate calculation of dielectric properties and display of results. Everything in less than 5 seconds!!

Microwaves are emerging as an innovative, cost-effective, and efficient technology in various technological and scientific fields as chemistry, pharmacy, material science, food, agriculture, etc. Consequently, there is an increasing demand for accurate dielectric measurements of materials, to investigate new effective and efficient ways to apply microwave processing to their materials and reactions. Dielectric properties, particularly the loss tangent (imaginary part of the complex permittivity), determine the ability of materials to absorb microwave energy and convert it into heat. DKV is oriented to researchers or specialist that are interested in fast, reliable and traceable data of dielectric properties of materials, and they are not experienced with the use of sophisticated network analysers and microwave measurements.

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Bespoke microwave equipment on-demand

To meet the specific needs of your application, ITACA-DIMAS designs and develops bespoke measurement solutions for microwave processes tailored to industrial conditions. These solutions may include specialized microwave reactors, supplementary components for signal treatment and data processing, calibration procedures, and user-friendly control software.

The equipment is designed to be simple, affordable, and robust while retaining essential functionality, making it particularly relevant for research activities focused on investigating microwave processing methods.

Additionally, ITACA-DIMAS offers cost-effective, stand-alone, highly precise dielectric measurement systems and microwave reactors suitable for various types of materials.

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Portable Waveguide Impedance Measurement System

Microwave parameters such as dielectric properties, power, reflection, impedance, and frequency are essential during the microwave processing of materials. Both off-line and on-line measurements of these parameters can offer unique control capabilities, which might be critical for the successful application of microwave technologies.

There is commercially available equipment capable of performing most of these microwave measurements, such as network analyzers, spectrum analyzers, microwave counters, dielectric properties fixtures. However, most of this equipment is designed for laboratory use and requires specialized operators. Additionally, the cost of commercial network analyzers, while acceptable for telecommunications engineers, is often prohibitive for microwave power industrialists.

Microwave industrial processes require equipment specifically designed for industrial conditions: simple, robust, and affordable, while retaining a useful subset of their regular functionality.

The Portable Low Power Vectorial Waveguide Reflectometer is a compact instrument designed for off-line magnitude and phase measurements of impedance or reflection (S11) in a standard WR340 rectangular waveguide around the IMS frequency of 2.45 GHz. This equipment offers a complete solution for network evaluation, including all necessary components for the generation, separation, control, and analysis of microwave signals, along with the display of results.

Figure 1. Picture of waveguide low power Vector Reflectometer around 2.45 GHz.

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High Power Waveguide Impedance Measurement System (HiPoM)

Microwave processing is a dynamic process where the properties of the processed workload change with time. Microwave parameters as dielectric properties, reflection, power balance, impedance, and frequency, etc. also experiment changes during the application of high-power microwaves.

On-line measurements of these microwave parameters can offer unique control capabilities, which might be critical for the successful application of microwave processing. Microwave industrial processes require specifically designed equipment to be used according to industrial conditions: high power, simple, affordable and robustness, while retaining a useful subset of their current functionality.

The HiPoM is a High-Power Vector Waveguide Reflectometer (1-port Network Analyzer) able to measure in real time the magnitude and phase of the impedance or the reflection (S11) at microwave frequencies (915 MHz , 2.45 GHz or 5.8 GHz) during the application of high power microwaves. Additionally, the HiPoM measures the frequency of the microwave source (magnetron or solid state) and the absolute incident, reflected and absorbed microwave power.

Typical applications include the tuning or adjusting a microwave applicator and also the monitoring of the evolution of a microwave heating process.

Figure 1. Picture of waveguide high power Vector Reflectometer around 2.45 GHz and 915 MHz.

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Microwave cavities and resonators

Microwave cavities and resonators are essential components at microwave frequencies, known for their ability to confine and control electromagnetic energy. Typically made of metal, microwave cavities are designed to resonate at specific frequencies and are characterized by a high-quality factor (Q-factor), which measures their energy storage efficiency. Resonators can take various forms, including cylindrical, spherical, and rectangular, each optimized for different applications.

Beyond communication systems, microwave cavities are used in radar, satellite technology, dielectric and magnetic material measurements, and microwave heating applications. For example, they are core components in microwave ovens, where they generate and sustain high-frequency electromagnetic fields to heat materials.

With extensive expertise in microwave cavities and resonance measurements, ITACA-DIMAS offers on-demand design and precision manufacturing of microwave cavities. These are tailored for accurate dielectric or magnetic measurements, sensors, or microwave processing of materials to meet specific requirements.

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